QUOTATION FOR

WOTAN VERTICAL / HORIZONTAL

EXCHANGEABLE MACHINING CENTER

WOTAN 立卧转换加工中心方案

WOTAN VERTICAL / HORIZONTAL

EXCHANGEABLE MACHINING CENTER

H2V2

WITH CNC SIEMENS 840D

WOTAN立卧转换加工中心

型号：H2V2

西门子840D数控系统

TECHNICAL SPECIFICATIONS

技术规格

Work spindle 主轴
Spindle taper 主轴锥度	HSK		63
Main power supply (100% duty cycles) 主轴输出功率（100％负载）	KW		30
Milling spindle torque 铣轴扭矩	Nm		120
Spindle speed range 主轴转速范围	rpm		0-12.000
Spindle working position 主轴工作位置		Variable from 0 to 90 degrees 从0度到90度可变
Tool clamping device 刀具夹紧装置		hydraulic/mechanic 液压 / 机械
Working Area 工作区域
Travel X-axis X 轴行程	mm		800
Travel Y-axis Y轴行程	mm		700
Travel Z-axis Z轴行程	mm		650
Feed 进给
Rapid traverse X, Y, Z X, Y, Z轴快速进给	M/min		30
Feed thrust X, Y, Z axes X, Y, Z轴进给推力	N		8500
Feed speed X, Y, Z X, Y, Z轴进给速度	m/min		10
Rotary Table 工作转台
Table surface 工作台尺寸	mm		630 x 630
Max. table load 工作台最大承重	kg		600
T-slots DIN 650 T型槽 DIN650标准
Center reference slot 中心参考基准槽	mm		18H8
Fixating slots 夹紧用T型槽	mm		18H12
Number of slots T型槽个数			5
Distance between slots T型槽间距	mm		100
Center reference hole 中心基准孔	mm		50H7
Rapid traverse rotary table (B) 工作台快速	rpm		15
Table positioning resolution 转台定位分辨率	Degrees		360 x 0,001

Measuring System of X, Y and Z axes X, Y, Z轴测量系统
Direct linear measuring system for X, Y and Z X, Y, Z轴为直接线性测量系统
Direct rotary measuring system for A and B A, B轴为直接旋转测量系统
Resolution 分辨率	mm	0.001
Positioning accuracy 定位精度	mm	0,006
Repeatability 重复性	mm	0.004
Circular interpolation 循环插补	mm	0.018
Rotary table positioning accuracy 转台定位精度	arc/sec	10
Rotary table repeatability (4x90 degrees) 转台重复定位精度（4×90度）	arc/sec	4
Rotary table repeatability 转台重复定位精度	arc/sec	10
Electrical Data 电气数据
Operating voltage (three phase + 10%) 操作电压	V	380
Frequency 频率	Hz	50 ± 1
Control voltage (± 10%) 控制电压	V	220/24
Protection Tri-phase Motors 三相电机的保护等级	IP	55
Protection AC servo-motors 伺服电机的保护等级	IP	64
Protection Main Motor 主轴电机的保护等级	IP	54
Protection CNC Control 数控控制系统的保护等级	IP	54
Nominal Power 名义功率	kVA	49
Total Installed Power 机床所需总功率	kVA	60
Pertinent Temperature (degrees) 操作温度	C	45º (max.)
Relative Humidity 相对湿度		0-90%
Installation Area 安装尺寸
Area L x W x H 长×宽×高	m	5 x 4 x 4
Net weight of the basic machine (approx.) 机床净重	kg	10000

1- AXIS MILLING HEAD 1轴铣头
A axis location with reference to spindle face A轴参考基准和主轴端面的夹角		0º
Swivel range 摆动角度		90º
Positioning resolution 定位分辨率		0,001º
Positioning accuracy 定位精度	arc sec	± 10
Maximum tangential moment (clamped) 最大的切向力矩（夹紧状态）	Nm	3000
Maximum tangential moment (interpolating) 最大的切向力矩（插入式）	Nm	500

Note: Specifications subject to changes without notification

DESCRIPTION OF THE MACHINE

MAIN FEATURES

综述

The manufacturer is one of the well-known names in the machine tool industry. It has a long tradition of the manufacturer of building machine tools with ultra-high accuracy of machining capability. The machines are designed to work in manufacturing environments with heavy and/or fast cutting operations. In order to achieve that goal, the manufacturer of the machines selects the best available technologies and components around the world, plus it applies its own designing capability and manufacturing know-how during the production process. The machines are built with the best possible combination for the machine system integration that bear its name.

沃唐机床制造有限公司是一家知名机床制造商，在业界享有很高的声誉。它作为一家机床设备的制造商已有悠久历史传统，且具备制造超高精度机床的经验和能力。该公司设计的机床通常被应用于重型和高速切削加工领域里运用。为了保持在业界领先的地位，沃唐公司在全世界范围内选用最可靠、最先进、最佳的机床设计和制造技术，所有外购部件都采用世界著名机床配件制造商的产品，加上沃唐公司120多年的设计、制造机床设备经验，以及对机床设备的深刻理解，使得它所制造的机床不负它享有的业界声誉。

Moreover, the manufacturer of the machine systems applies the best workmanship available within the local labor market. The most important portions of the machines involving the accuracy performance of the machines, such as guideways, surface of the Ram’s, etc. were manually hand-scrapped by skillful workers inch-by-inch. The end result is that the machine systems from the manufacturer can perform very accurate machining operations and consistently out perform their competitors in the world markets.

此外，沃唐公司有效地使用巴西所在当地技术人才优势，运用最佳的制作工艺，对涉及机床精度性能最重要的部件，如导轨及滑枕等部件的表面处理，都经过熟练技工以传统机床手工制作工艺，一寸一寸地用手工刮研而成。结果可想而知，沃唐公司所制造的机床具有极高精度，能胜任非常精密的机械加工要求，这也是该公司能胜出其它竞争对手的法宝。

The manufacturer was relocated from its roots in Dusseldorf, Germany, the world capital of the machine tools industry, to the current modern factory in Brazil about 27 years ago. Thus, the manufacturer enjoys the best of the two worlds. On one hand, it has the long tradition and the know-how of manufacturing best machine tools in the world; on the other hand, the present location provides to the manufacturer the competitive and professional labor force, thus it is able to offer attractive price for the machines to the world markets.

沃唐公司源于德国杜塞尔多夫市——上世纪世界机床制造业的中心。其于27年前搬迁至巴西，并在此建立了现代化的工厂。因而，沃唐公司拥有两大优势，一方面是它拥有悠久的机床制造经验，知道如何设计和生产高精机床；另一方面是目前公司所在地巴西，为公司提高很大的竞争能力，因其为公司提供低价而熟练的技术工人。这样，沃唐公司就能为全球市场制造一流的机床，同时还可提供非常有吸引力的价格。

The products from the manufacturer have the label of “High-Quality” and “Competitive Price”. The Performance-Price ratio of the machines from the manufacturer is among the highest machine tool producers in the world.

高精质量，低廉价格是沃唐公司产品的标志。在世界一流机床制造商所生产的机床中，沃唐公司机床的性能价格比是最高者之一。

MACHINE BASE

机床基座

The base of the machine is made of a rigidly designed cast iron structure to provide good vibration damping and precision. The design provides high rigidity and excellent dynamic performance.

机床的基座是高刚性设计的整体铸铁结构，能够提供很好的减振性能和精度。该类设计能提供很高的刚性和优秀的动态性能。

MACHINE COLUMN

机床立柱

The column of the machine are made in a bridge type design made of a rigidly cast iron structure to provide good vibration damping and precision. The “Y” and “Z” axes movements are in the column.

机床的立柱是桥式结构设计，并由高刚性的整体铸铁构成，能够提供很好的减振性能和精度。立柱上有 Y，Z两个运动轴。

HEADSTOCK

主轴箱

The headstock holds the 1 axis milling head with the spindle-axis. The headstock travels in the Y-axis symmetrically guided on linear guides along the bridge column.

主轴箱内装有一轴铣头的主轴。主轴箱沿着桥式立柱内Y轴对称的直线导轨上垂直移动。

TABLE

工作台

The cast iron machine table provide good vibration damping and precision. The cross slider runs on high precision linear guides fixed directly on the machine bed providing the “X” travel.

机床整体铸铁工作台有很好的吸振性能和精度。X轴十字滑板（床鞍）直接在重载的线性导轨上运动，该线性导轨是直接固定在床身上的。

LINEAR GUIDES

线性导轨

Linear guides are used in three axes allowing a rapid traverse of 30 m/min. These guides are made of hardened steel, are highly wear resistant and mounted under pre-load thus providing the machine's inherent geometric accuracy.

X,Y, Z三轴都安装了线性导轨，可以提供每分钟30米的快动速度。这些导轨是由经硬化处理的硬质钢制成，有很高的耐磨性，并且都经过预载安装，为机床提供了很好的几何精度。

INDIVIDUAL AXIS DRIVES

各轴驱动

The axes slides are driven by frequency controlled AC servo motors. These motors and drives represent the latest servo controls technology and provide a very high degree of reliability with low maintenance costs.

各轴均采用调频交流伺服电机驱动。这些电机和驱动器都运用了最新的伺服控制技术，具有最高等级的可靠性和最低的维护成本。

WAY COVERS

导轨护罩

The X axis ways are protected from splash and chips with heavy duty steel telescopic covers. The Z and Y axes ways are protected with aluminum covers.

X轴的导轨采用重载钢制伸缩护罩，防止因飞溅和切屑造成导轨和丝杠的损伤。Z轴和Y轴采用铝制导轨护罩。

ELECTRIC CABINET

电控柜

The electric cabinet is fully enclosed, having de-dust, de-humidifying and air conditioner. The electrical cabinet is integrated with the machine enclosure.

电控柜采用全封闭结构，具有防尘、稳压、除湿及空调装置。电控柜在全封闭机床护罩内。

MACHINE ENCLOSURE

机床护罩

The machine is fully enclosed with access doors for maintenance and workpiece exchange. The enclosure also have windows to easiest observation of the machine work. Those windows are equipped with resistant flex-glass to maximum safety. Inside the enclosure working lights provide illumination for the working area.

机床采用全封闭护罩，留有可进行维修和更换工件的门。在护罩上还有用于观察加工过程的窗户。这些窗户上安装了高安全性能的防碎玻璃。护罩内配有工作灯，用于工作区域的照明。

FLOOD COOLANT AND CHIP FLUSHING SYSTEM

喷淋冷却和切屑冲洗系统

Flood coolant is supplied through 2 flexible adjustable nozzles. Chips are flushed along the gutters into the chip conveyor.

刀具喷淋冷却是通过2个柔性的可调整的喷嘴完成。冲屑系统将切屑沿着沟槽冲入排屑器。

Pump pressure 泵压力	2	Bar
Pump delivery 泵流量	150	L/min
Tank capacity 冷却液柜容量	450	Ltr

COOLANT THROUGH THE SPINDLE (HIGH PRESSURE) – 20 bar

通过主轴中心冷却 （20巴 高压）

Coolant Through Spindle with micro filter system, spindle pump and all the necessary plumbing.

Maximum pressure 20 bar.

通过主轴中心冷却系统包括微过滤系统，增压泵及所有必需的连接管材。

最大压力为20巴。

CHIP CONVEYOR

排屑器

The chip conveyor consists of a hinged belt integrated with the Flood Coolant Equipment that receives the chips from the Chip Flushing System.

集成了喷淋冷却装置的排屑器由一个铰接的皮带组成，它可以接受来自冲屑系统的切屑。

AUTOMATIC TOOL CHANGER - 30 TOOLS

30刀位的自动刀库

Number of Tools 30

刀位数

Tool Magazine Disk Type

刀库类型 圆盘式

Tool Mount HSK63

刀柄锥度

Tool Selection Random

刀位的选择 随机

Max. Tool Diameter, All Pockets Full 80 mm

满库时，最大刀具直径

Max. Tool Diameter, Adjacent Pockets Vacant 140 mm

相邻刀位为空时，最大刀具直径

Max. Tool Length 350 mm

最大刀具长度

Max. Tool Weight 8 kg

最大刀具重量

TOOL BREAKAGE DETECTION AND TOOL SETTING

刀具破损检测和刀具调节

Laser control Micro Compact

微型激光控制器

The system is suitable for tool breakage detection and tool setting.

这套系统由于刀具破损检测和刀具的调节。

Laser System with single cutting edge monitoring

激光系统对单个切削边缘进行监测。

Connecting cable

连接电缆

Pneumatic unit

空气装置

Calibration pin dia. 12/20

校准销钉直径12 / 20mm

Mounting system for Micro Compact Version

安装系统

Measuring Cycles for NC

数控测量循环

SPINDLE COOLING UNIT

主轴冷却装置

The spindle cooling unit is provided to circulate controlled temperature cooling fluid on the spindle unit to avoid heating and thermal distortions. That unit guarantees that the spindle will work within the proper temperature range optimizing the motor spindle life and the machine accuracy.

主轴冷却装置对主轴提供了独立循环冷却液，对主轴温度进行控制，从而避免了主轴的热变形。这套装置使主轴工作在合适的温度范围内，优化了主轴的寿命和机床的精度。

SIEMENS SINUMERIK 840D CNC

西门子840D数控系统

SINUMERIK 840 D with latest edition. This CNC can control X, Y, Z, W, B five axes and any four of five axes can be combined for operation for feeding.

采用西门子840D最新版的数控系统。数控系统能控制X, Y, Z, W, B并且五轴中任意四轴联动。

1. Digital control up to 31 axes depends on the chose CPU – 32 bits processor.

32位CPU可使数控系统最高可控制31轴

2. CNC users memory of 1.5 Mbytes. Expansible up to 2,5 Mbytes depends on the chose CPU.

1.5Mb数控高速缓存，根据选用不同的CPU，可达2.5Mb.

3. Windows operational system on PCU50, 2G to 4G byte of free storing memory for programs and data. At present we offer Windows XP or NT.

基于PCU50,模块的 Windows 操作系统, 可提供2G to 4G程序或数据存储空间。目前，我们可以提供Windows XP 或Windows NT 操作系统。

4. NC programming commands with accessibility to load read and write into machine data (NC, MD), PLC machine data (PLC, MD), setting data, tool compensation, zero offsets, math functions (+, - , x, ÷ and square root, as well as trigonometric functions).

数控程序指令可直接进行读写机床数据、PLC机床数据、设置参数、刀具补偿、零点偏移、数学公式（+, - , x, ÷ 和开方根，以及三角函数）。

5. Linear and circular interpolation

直线和圆弧插补

6. Metric or inch measuring system

公制或英制测量系统

7. Drilling and tapping cycles (G81-G89)

钻削和攻丝循环（G81-G89）

8. Milling cycles

铣削循环

9. Rectangular and circular pockets cycles

直角和圆腔循环

10. Contouring cycles

轮廓循环

11. Measuring cycles

测量循环

12. Spiral line interpolation

螺线插补

13. User programmable cycles

用户编程循环

14. Tool compensation

刀具补偿

15. Tool radius compensation

刀具半径补偿

16. Dry Run federate

空运行

17. Liquid crystal monitor TFT 10,4"

液晶显示器TFT 10,4"

18. Screen texts in English and Chinese language as standard and Softkey menus

标准的中英文显示和软菜单

19. NURBS Interpolation, high speed pre-reading sequence section of more than 128 MB

NURBS插补，高速预读128MB以上程序段。

20. Failures diagnostics on the NC and on the PLC by the interface, with texts on the screen.

数控故障诊断和通过接口实现PLC诊断，并在屏幕上以文本显示

21. 3D interpolation

三维插补

22. Post treatment of processing software (UG) for programming and computer aid design, and other software and hardware, automatically generating cutting processing sequence in the computer system, realizing auto programming and simulation of cutting.

供编程和计算机辅助设计使用的加工软件(UG)的后置处理器和其它应该配备的软硬件，能在计算机系统内自动生成切削加工程序，实现自动编程，可在计算机上实现切削加工仿真。

23. Man-machine interaction programming and cutting data expert system

人机交互式编程和切削数据专家系统

24. Integrated PLC

内置式PLC

25. Electronic handwheel

电子手轮

26. Graphic simulation

图形模拟

27. Program editing simultaneous with the machining

加工同时编程

28. Mill and drill configuration by polar coordinates and sub routines.

通过极坐标和子程序实现铣削和钻削功能

29. Rigid tapping and feed / resolution

刚性攻丝和进给/旋转

30. Spindle orientation (M19)

主轴定向（M19）

31. Functions M and T

M和T功能

32. Helical interpolation

螺旋插补

33. Re-start of the program

程序重起

34. RS 232 data transfer communication

RS 232数据传输通信接口

35. Digital system drives integrated SIMODRIVE 611 D

SIMODRIVE 611D集成式数字驱动系统

36. Floppy drive to 3 ¼” floppy disks

3 ¼”软驱

37. Up to 2 measuring in process probes connecting possibilities

可连接两个测头

38. Self-diagnostic and alarm function (incl. cutter breakage, life management, overload supervising, shift of spare cutter, auto measurement, original point compensation)

完整自诊断及报警功能（含刀具破损、寿命管理，过载监视、备用刀变换、自动测量、原点补偿）。

BASIC FEATURES OF THE WOTAN H2V2

WOTAN（沃唐）H2V2立卧转换加工中心的基本配置

· CNC Control SIEMENS 840 D

西门子840D数控系统

· AC Drives (Brushless) for 5 axes

五轴均采用无刷式交流伺服驱动

· Machine enclosure

机床护罩

· 1-axis milling head

1轴铣头

· Spindle cooling Unit

主轴冷却装置

· Flood coolant system (Pump + Tank) + Chip Conveyor

喷淋式冷却系统（泵＋冷却液箱）及排屑器

· Automatic tool changer – 30 tools

30刀位的自动刀库

· Work light

工作灯

· Painting: Agate Gray RAL 7038, Basalt gray RAL 7012 and Blue RAL 5017.

颜色：玛瑙灰 RAL 7038，玄武岩灰RAL 7012，蓝 RAL 5017

· User’s Manual

用户手册

· Maintenance Manual

维修手册

· Programming Manual

编程手册

· NC Operating Manual

数控操作手册

· Electrical plans

电气设计图

· Hydraulic and Pneumatic Schematics

液压和气动原理图

· Foundation Plan

地基图

GENERAL CONDITIONS

通用条款

DELIVERY

交货期

The offered basic machine can be delivered within 8 months, ex-works, subject to prior sales, after receipt of firm order and down payment. Delays caused by changes in the purchase order and any costs caused by such delays will be charged additionally.

在收到定单和定金后8个月内机床可发货出厂。由于定单变更和付费延迟所造成的机床交货延误，将收取额外费用。

PRICE BASIS

价格基础

The prices quoted are valid as of June 3^rd, 2004 and are CIF port of entry. Inland transport, unloading of the machine and rigging costs onto your site are for your account and risk.

报价于2004年6月3日生效，为CIF中国入境口岸（港口）价格。在用户处的内陆运输，卸货和绑扎费用为用户承担，各种风险也由用户承担。

Any local taxes such as sales taxes, etc., are not included in our prices and will be charged separately if required.

任何当地税费没有包括在报价中，如果需要可以增加到报价中。

The prices quoted are firm for 30 days from the date of this quotation.

报价有效期为30天。

PAYMENT TERMS

付款条款

According to Agreement.

可根据双方协议

WARRANTY

保修

The warranty of machine, numerical control and accessories is valid during a period of 12 (twelve) months with one working-shift, commencing as of the final acceptance test at your plant.

一班制的情况下机床、数控系统和附件的保修期为机床最终验收后的12个月

This warranty does not include components subject to wear, such as: relays, sensors, batteries, electric fuses, lamps, belts, roller bearings and alike.

保修不包括任何易磨损部件，如继电器、传感器、电池、保险、灯泡、皮带、滚柱轴承等。

Note: The above warranty is only valid under the following conditions:

注意：以上描述的保修在以下条件下适用

- Variations of voltage (oscillation) must not exceed ± 5% (without peak power). If this condition cannot be guaranteed, installation of a voltage stabilizer will be necessary.

电压的波动不超过± 5%（不超过峰值电压）。如果不能保证该条件，需安装稳压电源。

- Voltage drop not exceeding a duration of 20 millisecond.

电压下降时间不超过20毫秒

- Environmental conditions should be normal (without excess humidity and without ambient corrosive or other similar conditions, etc.)

环境温度正常（不能过湿和不能在腐蚀环境下或相似状况）

- Max. temperature 45°C.

最大温度45°C。

PRE-ACCEPTANCE AT OUR FACTORY

在WOTAN公司预验收

Should you wish to witness acceptance tests in our works please advise us of this at least 6 weeks before the quoted delivery.

在发货前6周通知我们需要进行预验收

MACHINE INSTALLATION

机床安装

After you have unloaded the machine, brought it to its intended operating location, unpacked and cleaned it, please advise us so we can dispatch our field engineer. We will provide you with certified foundation plans within 60 days after receipt of your order or sooner in the case of stock machines.

当用户卸下机床，并将机床运到待装机位置，拆箱并清洁后，请通知我们，以便我们派出安装工程师。我们将在收到定单后60天内提供地基图纸，如果我们有存货机床将会更快。

Our field service engineer will supervise the erection of the machine with help from your plant personnel (cranes, forklifts, etc.). He will check all geometric alignments and operational features so that the machine can be accepted and placed in operation.

我们的现场服务工程师将会监督机床部件的吊装，吊装需由用户帮助（吊车、插车等）服务工程师将会检查所有的几何精度和机床功能，以便机床能顺利投产。

The days required for this work are included in the price of the machine. Should you request additional service this should be specified in the purchase order and will be billed separately.

安装工作所需的费用已经包括在机床总价中了，如果用户需要额外的服务需单独付费。

N.B. The machine connection to the main electricity supply must only be carried out in the presence of our service engineer.

注意：将机床连接到主电源必须在我们服务工程师在场的情况下进行。

TRAINING

培训

a) Machine Operator.

机床操作培训

We have included in our price 3 days of operator training on site.

我们已经包括在现场3天的操作培训

b) Maintenance.

维护培训

Our service engineer will instruct your plant service personnel regarding preventive maintenance during installation of the machine.

我们的服务工程师将会在机床安装期间指导用户的维修人员进行预防性维护培训。

c) Application

应用培训

An applications engineer will provide 5 days of programming and operator training for the CNC control

应用工程师将提供数控系统5天的编程和操作培训。